Cellulose Nanofiber Lamination of the Paper Substrates via Spray Coating – Proof of Concept and Barrier Performance

Table 1.

Coating of CNF on thepaper substrates using various methods [39]

Type of Cellulose

Substrate

Methods

Function

Coat Weight

WVTR (g/m2 day)

OTR or Air Permeability

Cellulose Nano fibrils (CNF)

Packaging Paper board (178± gsm) and 190±5 µm

Roll to Roll coating with slot

Packaging

10 g/m2

(0 -16 gsm)

500 -100

NA

Carboxy-methylated

micro-fibrillated cellulose film

Kraft paper

Grease proof paper

Free standing film

Dispersion

Casting

Packaging material

1.3

1.0 g/m2

 

5 and 8 g/m2

NA

0.3 nm/Pa.s

0.2 nm/Pa.s

0.009 and 0.0006 cm3 µm/ (m2 day kPa)

Micro-fibrillated cellulose

calendared paper (41 gsm)

Bar Coating

Size Pressing

-

7 g/m2

4 g/m2

NA

786±166 nm/Pa.s

4856±1717 nm/Pa s.

 

Micro-fibrillated cellulose

Card board (300 )

Bar coating

-

17± g/m2

NA

0.18±01 cm3/m2 pa.s

Nanocellulose

Fibre based substrates

Foam Coating

Tailoring the surface properties of the sheet and Functionalization

0.3 -2 g/m2

NA

NA

Micro-fibrillated cellulose

Composite paper

Forming and Dewatering- Filtration

MFC composite

Paper

NA

NA

NA

Nano-emulsified Nanocellulose

Addition of the Nano emulsified Nanocellulose

Vacuum Filtration

Nanocellulose sheet

NA

NA

2.75*10-08 ±0.9*10-8 K(m2)

Micro-fibrillated cellulose

Porous Paper substrate

Spray Coating

Barrier and Mechanical Properties Enhancement

6 g/m2

NA

Drastically Reduced

Graphite Carbon Black Micro –Fibrillated cellulose

Wet Paper Substrate

Spray Coating

Electrode

NA

NA

NA