The major automated plants have produced large volumes of high-quality products at low cost by introducing various technologies, including robotics and artificial intelligence. The code of many defects on the surface of products is embedded with economic loss and sometimes functionality loss because products are rarely found with defects. Therefore, most items’ production is done based on prediction and has an invisible fluctuation in production. The detection process for hidden defect images requires a lot of costs and needs to be supported for better progress and quality enhancement. Paint shop defects should be analyzed from color changes to detect defects effectively by preventing the variability of product demand over time. It is not easy to take visible light images without noise because the paint surfaces are glossy. A few parts of illumination and shadows remain in images, even in larger size and high-resolution images. The various painted surfaces are also needed to reflect both color and texture information in computer vision models to classify defects precisely. Several automated detection systems have been applied to paint shop inspections using lasers, infrared, x-ray, electrical, magnetic, and acoustic sensors. The chance of paint shop defects can be low, unnecessarily low, compared to clouds in the sky, but those chances impact defect functionalities. Thus, they are called as “lessons learned.” Lately, artificial intelligence has been introduced to the field of factory automation, and many defect detection feeds have found footsteps in machine learning and deep learning. Recent attempts at deep learning-based defect detection are proposing simple techniques using specific neural network architectures with big data. However, big data is still in its early stages, and significant challenges exist in normalizing and annotating such data. To get cost-efficient and timely solutions tailored to automotive paint shops, it might be a better consideration to combine deep learning solutions with traditional computer vision and more elaborate machine learning methods.
